KSI Mixing Attachments: Revolutionizing Soil Stabilization and Ground Improvement

Kemsolid’s KSI range of mixing attachments sets a new industry benchmark by combining cutting-edge technology with robust performance. With a focus on efficiency, durability, and environmental sustainability, these attachments redefine what’s possible in soil stabilization and ground improvement projects.

Unmatched Performance Backed by Numbers

  • 100+ Linear Meters per Day: The KSI range enables production rates exceeding 100 meters of continuous soil-cement structures daily, significantly outperforming traditional diaphragm wall equipment.
  • Variety of Excavators: Compatibility across a wide range of excavators ensures flexibility in various project scopes, from light construction to large-scale infrastructure.
  • Mixing Depths up to 16 Meters: The modular blade system supports diverse depths, offering unmatched adaptability for complex subsoil conditions.
  • CO2 emissions reductions: By optimizing the mixing process and reducing project timelines, the KSI range lowers carbon emissions by an estimated 20-30% compared to traditional methods.
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Key Insights into the Soil Stabilization Market

  • Global Demand Growth: The soil stabilization market is projected to reach USD 35.7 billion by 2030, driven by rising infrastructure investments and the need for sustainable construction solutions.
  • Cost Savings: Continuous mixing processes like Kemsolid’s KSI attachments can reduce material costs by up to 15%, thanks to uniform mixing and optimized binder usage.
  • Efficiency Gains: Compared to conventional equipment, the KSI process eliminates segment misalignments and reduces rework, saving an average of 10-12% in overall project time.

Innovations That Give You the Competitive Edge

  • Advanced Mixing Technology
    • Uniform Consistency: Achieve homogenous soil-cement structures with consistent load-bearing capacity across your project.
    • Customizable Blades: Switch between mixing plates for varying mixing widths and dragon tooth picks for weathered rock, ensuring maximum efficiency in a wide range of soil conditions soil condition.

  • Integrated Data Management
    • Real-Time Monitoring: GNSS/GPS-based navigation records mixing depth, speed, and pressure, ensuring precision down to the last millimeter.
    • Transparent Reporting: Generate PDF reports and interactive analytics during the TSM process, aiding project oversight and client confidence.

  • Versatile Attachment Options
    • Three Models for All Needs:
      • KSI 7000: Best for excavators (35-55 tons), ideal for smaller projects.
      • KSI 12000: A powerhouse for medium to large projects (50-120 tons).
      • KSI 16000: Designed for heavy-duty tasks (75 tons and up), delivering unmatched depth and width.

Real-World Applications: Where Innovation Meets Impact

Kemsolid’s KSI range transforms industries by solving key challenges in soil stabilization and ground improvement:

  • Infrastructure Development:
    • Strengthen subsoils for highways and railways, reducing construction costs by up to 18%.
    • Build impermeable retaining walls that withstand vibration and heavy loads.
  • Environmental Engineering:
    • Seal polluted areas and create barriers to protect natural water systems.
    • Stabilize and dams to prevent soil erosion and flooding risks.
  • Commercial Construction:
    • Enhance load-bearing capacities for warehouses and industrial complexes.
    • Fill gaps between foundation supports, ensuring structural integrity.

KSI TWIN and KSI HYDRA: The Future of Soil Mixing

Kemsolid is pushing boundaries with the introduction of double-blade (KSI TWIN) and multi-blade (KSI HYDRA) systems. These innovations boost productivity by:

  • Reducing working hours by up to 25%.
  • Saving up to 30% in operational costs.
  • Lowering CO2 emissions significantly during road and dam construction.
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Technical Excellence in Every Detail

Specifications

KSI 7000

KSI 12000

KSI 16000

Recommended excavator weight

35 – 55 t

50 – 80  | 80 – 120 t

75 – 120 | 120 – 200 t

Rated hydraulic power

130 kW

220 kW

300 kW

Mixing width (A)

350 – 500 mm

450 – 650 mm

600 – 950 mm

Modular mixing depth (C)

4 | 5 | 6 | 7 mm

6 | 8 | 10 | 12 mm

6 | 8 | 10 | 12 | 14 | 16 mm

Width of gearbox (B)

1,000 m

1,360 m

1,630 m

Recommended chain speed

2.0 – 2.5 m/s

2.0 – 2.5 m/s

2.0 – 2.5 m/s

Recommended oil flow at 150 bar

300 – 400 l/min

500 – 600 l/min

650 – 825 l/min

Max. oil flow

400 l/min

650 l/min

850 l/min

Maximum hydraulic pressure

400 bar

400 bar

400 bar

Max. permissible ground compressive strength

10 MPa

10 MPa

10 MPa

Standard mixing tool

Type DT 22/46/38/22 HC

Type DT 22/90/70/30 HQ

Type DT 22/90/70/30 HQ

Weight at maximum cutting depth

4,500 kg

12,500 kg

19,500 kg

Weight per meter extension

400 kg

800 kg

1600 kg

Your Partner for Sustainable Progress

Kemsolid’s KSI attachments are more than tools—they’re a commitment to building a sustainable future. By combining innovative engineering with eco-friendly practices, we deliver unmatched value for clients across the globe.

Discover the KSI Difference!

Ready to elevate your next project? Contact Kemsolid today to learn how the KSI range can help you build on solid foundations.